Mattress Hardness Inspection Machine

Description

Mattress Hardness Inspection Machine

Industrial mattress hardness and firmness inspection machine designed for measuring and evaluating the firmness, compression characteristics and hardness level of finished mattresses. The machine applies a controlled load to the mattress surface and records the relationship between applied force and material deflection to determine the mattress hardness and comfort characteristics.

The machine is widely used in mattress manufacturing quality-control departments, testing laboratories and research facilities. It can test spring mattresses, foam mattresses and hybrid mattresses to ensure consistent product quality and compliance with applicable testing standards such as EN 1957, ASTM F1566 and QB/T 1952.2, depending on the machine configuration.

Key Features

• Industrial mattress hardness and firmness testing machine
• Measures mattress compression and deflection characteristics
• Evaluates mattress hardness and firmness levels
• Controlled loading system for accurate testing
• Load cell-based force measurement
• Servo motor or electric actuator drive system
• Records load-versus-deflection curves
• Computerized or PLC-based control system
• Digital data recording and test analysis
• Suitable for spring, foam and hybrid mattresses
• Can measure mattress surface hardness
• Suitable for quality-control and laboratory testing
• High measurement accuracy
• Automatic test procedures on computerized models
• Helps maintain consistent mattress quality

Specifications

• Machine Type: Mattress Hardness Inspection / Firmness Testing Machine
• Application: Mattress Hardness and Firmness Testing
• Test Method: Controlled Compression and Load-Deflection Measurement
• Loading Plate Diameter: Typically 355mm
• Loading Plate Profile: Spherical Surface
• Loading Capacity: Typically 1–2kN, depending on model
• Load Measurement: High-Precision Load Cell
• Actuator Stroke: Typically up to 500mm
• Drive System: Servo Motor / Electric Actuator
• Control System: Computerized / PLC Control
• Loading Speed: Typically adjustable; approximately 90 ± 5mm/min for standard EN testing configurations
• Data Output: Load-Deflection Curve and Hardness/Firmness Results
• Position Adjustment: Adjustable Testing Position
• Suitable Mattress Types: Spring • Foam • Latex • Hybrid
• Testing Standards: EN 1957 • ASTM F1566 • QB/T 1952.2, depending on configuration
• Power Supply: Typically AC 220V or 380V, depending on machine configuration

The exact loading capacity, testing area and control system vary depending on the manufacturer and model. Common systems use a 355mm loading platen and record force-versus-deflection data to calculate mattress firmness values.

Suitable For:
Mattress Manufacturing • Quality Control Laboratories • Spring Mattresses • Foam Mattresses • Latex Mattresses • Hybrid Mattresses • Hotel Mattresses • Home Bedding Products • Mattress Research & Development • Product Inspection • Firmness Testing • Compression Testing • Mattress Certification and Quality Assurance