Horizontal Foam Cutter for Mattress

Description

Horizontal Foam Cutter for Mattress

Industrial horizontal foam cutting machine designed for accurately slicing large foam blocks into uniform sheets and layers for mattress manufacturing. The machine uses a continuously moving horizontal band knife to cut polyurethane foam blocks to the required thickness, producing smooth and consistent foam layers for mattress cores, comfort layers and upholstery applications. Horizontal foam cutters are widely used in foam-processing and mattress-production facilities.

The machine typically features a computerized or PLC-controlled thickness adjustment system, allowing operators to set the required cutting thickness accurately. Its stable cutting mechanism and adjustable speed help achieve consistent results while reducing material waste and improving production efficiency. Depending on the model, horizontal foam cutters can process large foam blocks and cut sheets ranging from a few millimeters up to several hundred millimeters thick.

Key Features

• Industrial horizontal foam cutting machine
• Designed for mattress and foam-sheet production
• Cuts large foam blocks into uniform horizontal layers
• Continuous band-knife cutting system
• Adjustable foam cutting thickness
• PLC or computerized control system
• Digital thickness setting for accurate cutting
• Adjustable cutting speed
• Smooth and consistent cutting performance
• Suitable for polyurethane and flexible foam
• Helps reduce foam waste
• High production efficiency
• Heavy-duty industrial construction
• Suitable for continuous mattress manufacturing operations

Specifications

• Machine Type: Horizontal Foam Cutting Machine
• Application: Mattress Foam and Sponge Cutting
• Cutting Method: Horizontal Continuous Band Knife
• Control System: PLC / Computerized Control, depending on model
• Cutting Thickness: Typically adjustable from approximately 2mm to 200mm
• Maximum Cutting Width: Available in different configurations, commonly up to 2150mm
• Maximum Foam Block Height: Typically up to 1200mm, depending on model
• Cutting Speed: Adjustable, typically up to 25–30 m/min
• Blade Type: Endless Band Knife
• Operation: Automatic / PLC Controlled
• Suitable Materials: PU Foam • Flexible Foam • Sponge Foam • Memory Foam • High-Density Foam

Suitable For:
Mattress Manufacturing • Foam Processing • PU Foam Sheets • Memory Foam • Mattress Comfort Layers • Mattress Core Layers • Sofa Cushions • Upholstery Foam • Furniture Manufacturing • Bedding Products • Packaging Foam • Acoustic Foam • Foam Fabrication

Note: Horizontal foam cutters are available in multiple sizes and configurations. Exact specifications such as cutting width, table size, motor power and foam height should be matched to the specific model being listed.