Mattress Roller Tester Machine

Description

Mattress Roller Tester Machine

Industrial mattress roller durability testing machine designed to evaluate the long-term durability, fatigue resistance and performance of mattresses under repeated rolling loads. The machine uses a weighted roller that moves repeatedly across the mattress surface to simulate the effects of prolonged human use and body movement.

The Mattress Roller Tester Machine is widely used by mattress manufacturers, quality-control laboratories and research facilities to evaluate changes in mattress height, firmness, structure and overall durability before and after cyclic testing. Depending on the configuration, the machine can perform testing in accordance with standards such as EN 1957, ASTM F1566 and QB/T 1952.2.

Key Features

• Industrial mattress roller durability testing machine
• Simulates long-term repeated use of a mattress
• Weighted roller moves repeatedly across the mattress surface
• Evaluates mattress durability and fatigue resistance
• Suitable for spring, foam, latex and hybrid mattresses
• Adjustable roller travel and testing speed
• PLC-controlled automatic operation
• Touchscreen control interface on computerized models
• Programmable testing cycles
• Automatic cycle counting and stopping
• Servo motor-driven roller movement
• Adjustable roller lifting mechanism
• Helps evaluate mattress height loss and deformation
• Can be integrated with hardness and firmness testing systems
• Heavy-duty industrial testing frame
• Suitable for quality-control and laboratory applications

Specifications

• Machine Type: Mattress Roller Tester / Mattress Durability Testing Machine
• Application: Mattress Durability and Fatigue Testing
• Test Method: Repeated Roller Compression and Rolling
• Control System: PLC + Touchscreen / Computerized Control
• Drive System: Servo Motor
• Roller Type: Weighted Cylindrical Roller
• EN 1957 Roller Weight: Approximately 140kg
• Roller Length: Approximately 1000mm
• Roller Diameter: Approximately 300mm
• Test Speed: Typically 0–20 RPM, depending on model
• Test Cycles: Programmable
• EN 1957 Durability Test: Typically 30,000 cycles
• ASTM F1566 Test Configuration: Optional Hexagonal Roller
• Maximum Mattress Size: Typically up to 2200 × 2000–2500mm, depending on model
• Roller Stroke: Adjustable according to mattress size
• Power Supply: Typically 220V or 380V, depending on configuration
• Operation: Fully Automatic / PLC Controlled
• Testing Standards: EN 1957 • ASTM F1566 • QB/T 1952.2, depending on machine configuration

Common EN 1957 configurations use a 140kg cylindrical roller approximately 1000mm long and 300mm in diameter, while maximum mattress dimensions and electrical requirements vary by manufacturer.

Suitable For:
Mattress Manufacturing • Quality Control Laboratories • Spring Mattresses • Foam Mattresses • Latex Mattresses • Hybrid Mattresses • Hotel Mattresses • Bedding Products • Product Research & Development • Durability Testing • Fatigue Testing • Mattress Performance Testing • Quality Assurance • Mattress Certification